Wavy Foam | Acoustic & Packaging Convoluted Foam Manufacturer

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Product

Wavy Foam

Specifications:

Thickness:20mm, 25mm, 30mm, 40mm, 50mm, 75mm, 100mm

Density:24 – 32 kg/m³

Hardness:30 – 70 Shore C

Standard Sheet & Roll Sizes:1000mm × 2000mm sheets, 1000mm – 1500mm rolls

Performance Metrics:Air permeability >90%, Tensile strength >110 kPa, Elongation >120%

Custom Options:Custom size, thickness, color, fire-retardant grade and adhesive backing are available upon request.


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Product Details

1. Product Description

Wavy Foam (also known as convoluted foam or egg crate foam) is a high-performance, open-cell polyurethane foam featuring a specially designed wave-shaped surface. Engineered for superior air permeability, impact shock absorption, and sound-dampening capabilities, it is widely utilized across industries for acoustic insulation, protective product packaging, and comfortable bedding cushioning.

2. Technical Specifications

ParameterSpecification
Thickness20mm, 25mm, 30mm, 40mm, 50mm, 75mm, 100mm
Density24 – 32 kg/m³
Hardness30 – 70 Shore C
Standard Sizes1000mm × 2000mm sheets, 1000mm – 1500mm rolls
Performance MetricsAir permeability >90%, Tensile strength >110 kPa, Elongation >120%
Custom OptionsCustom size, thickness, color, fire-retardant grade, and adhesive backing available upon request
  • 3. Product Advantages

  • Superior Acoustics: The contoured wave design maximizes surface area to effectively trap, diffuse, and absorb sound waves, reducing echo and noise.

  • Excellent Cushioning & Shock Absorption: The open-cell structure provides optimal resilience and impact protection for fragile goods during shipping and handling.

  • High Air Permeability: Promotes continuous airflow and ventilation, making it ideal for comfortable bedding and breathable padding.

  • High Customizability: Easily cut, shaped, and customized with optional fire-retardant grades, unique colors, and self-adhesive backings for fast installation.

  • 4. FAQ

  • Q: What is the main difference between Wavy Foam and flat polyurethane foam?

    A: Wavy Foam features a contoured surface that increases surface area, offering significantly better sound absorption and impact-deflection properties than standard flat foam sheets of the same thickness.

  • Q: Can this foam be customized with a peel-and-stick adhesive backing?

    A: Yes, we offer optional pressure-sensitive adhesive (PSA) backing on one side for quick and secure installation.

  • Q: Is fire-retardant treatment available?

    A: Yes, custom fire-retardant grades (meeting international standards like CA TB 117 or FMVSS 302) are available upon request for bulk orders.

  • Q: How is the foam shipped?

    A: To optimize shipping costs, the foam can be provided in standard sheets or rolls, and compressed or vacuum-packed options are available depending on your logistics requirements.


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